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Micro Manufacturing

OSG UK: Leading the Way in Micro Tool Manufacturing

As manufacturing demands evolve towards smaller form factors and more complex materials, OSG UK Ltd stands at the forefront of providing advanced micro tooling solutions to leading manufacturers. Our extensive offering, highlighted in Catalogue VII, includes drills and endmills starting from 0.1mm in diameter. Additionally, our Japan listings feature micro tools with diameters as small as 0.02mm, showcasing our commitment to meeting the most precise and demanding requirements.

Comprehensive Micro Tool Range

OSG UK's micro tooling range includes a variety of high-performance tools designed to meet the needs of modern manufacturing. Our offerings include:

  • ADO-Micro: Optimised for precision drilling in small diameters, ensuring high accuracy and performance. Includes Through tool coolant at 0.7mm Dia.
  • WXL-LN-EDS: Engineered for superior durability and performance in end-milling applications with diameters starting at 0.1mm.
  • WXL-LN-EDB: Provides excellent results in profiling applications with enhanced tool life and diameters starting at 0.1mm.
  • WXS-LN-EBD: Designed for hard milling applications, offering exceptional wear resistance and tight tolerance ball diameter to allow repeatability across long cycle times.
  • AE-LNBD-H: Ideal for high-speed ball milling, ensuring efficiency and precision. Ranges available for Hard Materials as well as Aluminium.
  • AE-CRE-H: Perfect for high-feed milling, delivering excellent performance in a variety of materials.
  • AE-LNBD-N: Tailored for finishing applications, ensuring smooth and accurate results in Non-ferrous materials.
  • A-Tap: Provides reliable and precise threading solutions for small diameters.

Investing in Advanced Micro Tool Production

To address the ever-changing demands of the manufacturing industry, OSG UK Ltd. has made significant investments in cutting-edge technology. Our recent acquisition of a Walter Helitronic Micro Grinding machine enables us to produce micro-sized tools right here in the UK. This investment ensures that we can meet the growing needs for precision and reliability in micro tooling.

Our dedicated Micro Department, equipped with state-of-the-art measuring and balancing equipment and housed in a temperature-controlled room, provides an optimal environment for micro tool manufacturing. This setup positions us as one of the leading facilities in Europe, capable of producing tools with unmatched accuracy and consistency.

Meeting Modern Manufacturing Challenges

The increase in demand for products with smaller form factors and more intricate features presents unique challenges for manufacturers. As industries such as aerospace, medical, and electronics push the boundaries of what's possible, the need for precise, reliable, and high-performance micro tools becomes crucial.

Products now often require complex geometries, thinner walls, and intricate details made from advanced materials. These features demand tooling solutions that can perform with the highest levels of precision and durability. OSG UK's micro tools are specifically designed to meet these challenges, ensuring manufacturers can achieve the desired outcomes with confidence.

 

 

Unmatched Expertise and Support

With over 85 years of experience in the machining industry, OSG UK Ltd. combines deep technical knowledge with a passion for innovation. Our commitment to advancing precision cutting tools and milling strategies ensures that our customers receive the best solutions for their manufacturing needs.

Explore our comprehensive range of micro tools and discover how OSG UK can support your manufacturing processes with precision and reliability. For more detailed information on our products or to discuss your specific requirements, please contact us. Let OSG UK be your partner in achieving excellence in micro tooling and production.